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15CrMoH hydrogen sulfide resistant steel pipe flange

Product Description

H₂S-resistant flanges are specially designed for sour service environments in oil & gas, petrochemical, and refining industries. These flanges resist sulfide stress cracking (SSC) and hydrogen-induced cracking (HIC) caused by exposure to wet H₂S, ensuring long-term safety and reliability.


Key Material Grades & Standards

Material Standard Grades Key Properties NACE Compliance
ASTM A694 F42, F52, F60, F65 High-yield carbon steel for sour service NACE MR0175/ISO 15156
ASTM A182 F22, F316, F317L Corrosion-resistant alloy (CRA) options NACE MR0103
API 6A 6B, 6BX Wellhead & Christmas tree flanges NACE MR0175 (Levels III/IV)

Critical Requirements for H₂S Service:

✔ Hardness Control – Max 22 HRC (or 237 HB) to prevent SSC.
✔ Clean Steel Chemistry – Low sulfur (<0.002%) and phosphorus (<0.015%).
✔ HIC/SSCC Testing – Passes NACE TM0177 (Method A/B/D) and NACE TM0284.


Flange Types for Sour Service

  1. Weld Neck (WN) – Best for high-pressure pipelines (e.g., wellheads).

  2. Socket Weld (SW) – Compact, vibration-resistant for small-bore lines.

  3. Blind Flange (BL) – Used to seal H₂S-containing pipelines.

  4. RTJ (Ring-Type Joint) – Metal-to-metal seal for critical sealing.


Manufacturing & Quality Control

  • Forged & Normalized – Improves grain structure for crack resistance.

  • Soft Machining – Avoids work hardening (controlled tool speeds).

  • Post-Weld Heat Treatment (PWHT) – Reduces residual stresses.

  • 100% NDT – Ultrasonic (UT), magnetic particle (MT), or dye penetrant (PT) testing.


NACE & ISO Standards Compliance

  • NACE MR0175/ISO 15156 – Cracking resistance in H₂S environments.

  • NACE MR0103 – Resistance to SSC in refining environments.

  • ISO 11960 (API 5CT) – For OCTG connections in sour wells.


Applications

  • Sour Gas Pipelines – High-H₂S natural gas transport.

  • Oil Refineries – Desulfurization units, amine treaters.

  • Offshore Platforms – Subsea manifolds, wet gas systems.

  • Geothermal Wells – H₂S-rich steam handling.

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