
H₂S-resistant flanges are specially designed for sour service environments in oil & gas, petrochemical, and refining industries. These flanges resist sulfide stress cracking (SSC) and hydrogen-induced cracking (HIC) caused by exposure to wet H₂S, ensuring long-term safety and reliability.
Key Material Grades & Standards
Material Standard | Grades | Key Properties | NACE Compliance |
---|---|---|---|
ASTM A694 | F42, F52, F60, F65 | High-yield carbon steel for sour service | NACE MR0175/ISO 15156 |
ASTM A182 | F22, F316, F317L | Corrosion-resistant alloy (CRA) options | NACE MR0103 |
API 6A | 6B, 6BX | Wellhead & Christmas tree flanges | NACE MR0175 (Levels III/IV) |
Critical Requirements for H₂S Service:
✔ Hardness Control – Max 22 HRC (or 237 HB) to prevent SSC.
✔ Clean Steel Chemistry – Low sulfur (<0.002%) and phosphorus (<0.015%).
✔ HIC/SSCC Testing – Passes NACE TM0177 (Method A/B/D) and NACE TM0284.
Flange Types for Sour Service
Weld Neck (WN) – Best for high-pressure pipelines (e.g., wellheads).
Socket Weld (SW) – Compact, vibration-resistant for small-bore lines.
Blind Flange (BL) – Used to seal H₂S-containing pipelines.
RTJ (Ring-Type Joint) – Metal-to-metal seal for critical sealing.
Manufacturing & Quality Control
Forged & Normalized – Improves grain structure for crack resistance.
Soft Machining – Avoids work hardening (controlled tool speeds).
Post-Weld Heat Treatment (PWHT) – Reduces residual stresses.
100% NDT – Ultrasonic (UT), magnetic particle (MT), or dye penetrant (PT) testing.
NACE & ISO Standards Compliance
NACE MR0175/ISO 15156 – Cracking resistance in H₂S environments.
NACE MR0103 – Resistance to SSC in refining environments.
ISO 11960 (API 5CT) – For OCTG connections in sour wells.
Applications
Sour Gas Pipelines – High-H₂S natural gas transport.
Oil Refineries – Desulfurization units, amine treaters.
Offshore Platforms – Subsea manifolds, wet gas systems.
Geothermal Wells – H₂S-rich steam handling.
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